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Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338

Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338

Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338

Product Details:

Place of Origin: China
Brand Name: Eternal Bliss
Certification: ISO9001-2008
Model Number: EB3338

Payment & Shipping Terms:

Minimum Order Quantity: 1 piece
Price: USD5~11/kg
Packaging Details: Pallets
Delivery Time: It depends on the quantity to be ordered.
Payment Terms: by T/T or L/C
Supply Ability: 5000 tons per year
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Detailed Product Description

Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338

Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338

Hardfacing Welding Processes

Plasma Transferred Arc (PTA)

PTA is suitable for all cobalt and nickel base alloys, iron base and carbide containing grades, using specially formulated surfacing powders, and is suitable for most steel and nickel alloy substrates. This is a true welding process, deposits forming a metallurgical bond with the substrate.

Special Feature:

1.High temperature,energy focus

2.Stable arc combustion

3.Small welding heat influence area

4.Quick welding speed

5.Higher efficiency

6.Thinner surfacing layer with low dilution rate

7.Easier welding mechanization & Automation

8.Fine microstructure & better welding appearance

9.Stronger metallurgical blending

 

Powder Welding (PW)

Used for depositing nickel base and carbide containing alloys, it is also suitable for cobalt alloys, specially modified in powder form. The process is suitable for facing most steels, cost iron, nickel base and some copper base alloys.

The powders used are applied at lower temperatures than rod, and the process is ideal for applications such as narrow beads or edge build up to provide small wear resistant areas, and for the surfacing of cast iron. The lower temperature results in slightly less scaling and distortion than with rod applications.

 

Spray And Fuse (SF)

----Ultrosonic Spray Coating Process

Spray and fuse is a two-stage process, the powder alloy being sprayed into position with a flame spray and then fused with an oxy-acetylene or similar torch, or in a vacuum furnace. The process uses specially modified cobalt and nickel base alloys and carbide containing grades of powders, depositing smooth, thin (I mm to 3mm) layers of STELLITE or DELORO alloys, metallurgically bonded to the substrate.

 

Plasma Spraying

Plasma spraying is suitable for most cobalt, nickel and iron base alloys, plus a very wide range of ceramics, composites and carbides. The process may be used on most materials, which can be prepared by grit blasting. Deposits are thin (0.1mm to 0.2mm), high density (approaching 99% with the newer high energy plasma equipment), and since the substrate is only slightly heated, can be applied with a minimum of distortion. However, the coatings are not fusion welded overlays, and are only mechanically bonded to the substrate.

 

Table 1 : Standard Cobalt & Nickel Base Alloys     

               Stellite Alloy Overlay Welding

 

Co

Cr

C

W

Mo

Ni

Si

B

Fe

Mn

Others

STELLITE 1

BAL

33

2.45

13

-

2.5*

1

-

2.5*

1

-

STELLITE 3

BAL

31

2.5

13

-

2.5*

1

-

2.5*

1

-

STELLITE 4

BAL

31.5

1

14

-

2.0*

1

-

2.0*

1

-

STELLITE 6

BAL

28

1.2

5

-

3.0*

1

-

2.5*

1

-

STELLITE 12

BAL

29

1.85

9

-

2.5*

1

-

2.5*

1

-

STELLITE 20

BAL

33

2.45

17.5

-

2.5*

1

-

2.5*

1

-

STELLITE 21

BAL

27

0.25

-

5.5

2.5*

1

-

3.0*

1

-

STELLITE 31

BAL

26

0.5

7.5

-

10.5

1

-

2.0*

1

-

STELLITE 190

BAL

26

3.3

14

-

1.0

1

-

8.0

0.5

-

STELLITE 238

BAL

26

0.1

-

3

-

1

-

20.0

1

-

STELLITE 306

BAL

25

0.4

2

-

6.0

1

-

4.0*

1

Nb=5

STELLITE 694

BAL

28

1

19

-

5.0

1

-

2.5*

1

V=1

STELLITE F

BAL

25.5

1.75

12.25

-

22.5

1

-

1.5*

-

-

STELLITE SF1

BAL

19

1.3

13

-

13

3

2.5

3*

0.5

Cu=0.5

STELLITE SF6

BAL

19

0.7

7

-

13

2.5

1.7

3*

0.5

Cu=0.5

STELLITE SF12

BAL

19

1

9

-

13

3

2

3*

0.5

Cu=0.5

STELLITE SF20

BAL

19

1.5

15

-

13

3

3

2*

0.5

Cu=0.5

TRIBALOY T400

BAL

8

0.1*

-

28

3*

2.4

-

3*

-

-

TRIBALOY T800

BAL

17

0.1*

-

28

3*

3.2

-

3*

-

-

DELORO 15

-

-

0.06*

-

-

BAL

2.0

1.05

1.5*

20

Cu=20

DELORO 22

-

0.70

0.10

-

-

BAL

2.3

1.75

-

-

-

DELORO 40

-

7.0

0.10

-

-

BAL

3.5

2.25

-

-

-

DELORO 50

-

10.25

0.45

-

-

BAL

4.0

1.85

4.0

-

-

DELORO 60

-

14.25

0.6

-

-

BAL

2.0

3.5

4.0

-

-

DELORO 625

-

22

0.1

-

9

BAL

-

-

5

-

-

NISTELLE C

-

16.5

0.12*

4.5

17

BAL

0.7

-

6.0

-

-

TRIBALOY T700

-

15

0.10*

-

32

BAL

3.25

-

 

 

 

  Hastelloy C22®(UNS N06022)(Max.)
  C MN P S Si Cr Ni Mo CO Fe W V
  0.015 0.5 0.02 0.02 0.08 20.0-22.5 Bal. 12.5-14.5 2.5 2.0-6.0 2.5-3.5 0.35
  Hastelloy C276®(UNS N10276)(Max.)
  C MN P S Si Cr Ni Mo CO Fe W V
  0.01 1 0.04 0.03 0.08 14.5-16.5 Bal. 15.0-17.0 2.5 4.0-7.0 3.0-4.5 0.35
  Hastelloyx®(UNS N06002)(Max.)
  C MN P S Si Cr Ni Mo CO Fe W other
  0.05-0.15 1 0.04 0.03 1 20.5-23.0 Bal. 8.0-10.0 0.5-2.5 17.0-20.0 0.2-1.0 /
  Monel 400®(UNS NO4400) (Max.)Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338  
  C MN S Si Ni Cu Fe
  0.3 2 0.024 0.5 63 min 28-34 2.5
  Monel M400®(UNS NO4400)(Max.)Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338
  C MN S Si Ni Cu Fe
  0.3 2 0.024 0.5 63-70 28-34 2.5
  Monel R405®(UNS NO4405)(Max.)Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338
  C MN S Si Ni Cu Fe
  0.3 2 0.025-0.06 0.5 63.0min 28-34 2.5
  Monel K500®(UNS NO5500)(Max.)Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338  
  C MN S Si Ni Cu Ti AI Fe
  0.1 2 0.01 0.5 63min 27-33 0.86 2.3-3.15 2
  Inconel 600(UNS NO6600)(Max.)  
  C MN S Si Cr Ni Cu Fe  
  0.15 1 0.015 0.5 14-17 72 min 0.5 6.0-10.0
  Inconel 601(UNS NO6601)(Max.)
  C MN Si Cr Ni CO AI Fe
  0.05 0.3 0.2 22.5 61.5min 5 1.4 14.1
  Inconel 718(UNS NO7718)(Max.)
  Cr Ni Mo CO Cb+Ta Ti AI Fe
  19 52.5min 3.05 5 5.13 0.9 0.5 18.5
  Chemical Analysis of Incoloy 800® uns(N08800)  
  C Cr Ni Ti AI Fe Grain
  0.1 max 19.0-23.0 30.0-35.0 0.15-0.6 0.15-0.6 39.5min /
  Incoloy800H® UNS(N08810)
  C Cr Ni Ti AI Fe Grain
  0.05-0.1 19.0-23.0 30.0-35.0 0.15-0.60 0.15-0.60 39.5min 5or coarser
  Incoloy800HT® UNS(N08811)
  C Cr Ni Ti AI Fe Grain
  0.06-0.10 19.0-23.0 30.0-35.0 0.25-0.60 0.25-0.60 39.5min 5or coarser

 

Dimensions:as per drawings

 

Special Features:

1.Good surface finish;

2.We use Precision Cast Process to produce the Plugmill Mixer Blade Parts

with white Iron materials;

3.We do quenching & tempering treatment to achieve better wear performance.

 

Production Process

Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338

 

Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338

1. 16-year Foundry Operation Experience.

2. Friendly & High Efficient Technical & Commercial Communication.

3. Professional Export Practices: Have Exported to +60 Overseas Countries.

 

 

Our Trade Show Stellite 12 Alloy PTA Powder Overlay Welding Process About 4mm Thick EB3338

 

Our booth No. 14-A29-5 in Newcast 2015,Germany

Hall 14, Stand No.A29-5.

 

 

Contact Us for further information about products & service:

Mr.John Liu

Project Manager

Tel: 0086-188 0059 6372

Fax: 0086-510-6879 2172

 

E-mail: ebcasting@126.com

 

Skype ID:julia.zhu26

QQ: 217 039 6403

www.ebcastings.com

Eternal Bliss Alloy Casting & Forging Co.,LTD.

Add.: J-Sci-Tech Park, Binhu District,Wuxi,214122, Jiangsu,China

 

Contact Details
Eternal Bliss Alloy Casting & Forging Co.,Ltd.

Contact Person: Mr. John Liu

Tel: 86--18800596372

Fax: 86-510-68792172

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